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Nanjing Airfly Electronic Technology Co., Ltd.

Nanjing Airfly Electronics Technology Co., Ltd. (Airfly Tethered) was established in June 2018. It is a globally leading full-link, all-scenario solut
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  • Tethered Aerial Lighting Solution for Film and Television Production
    10-22 2025
    1. Background and Requirements As the film and television industry’s demand for nighttime lighting and special scene illumination continues to grow, traditional lighting equipment faces challenges such as fixed lighting positions, limited mobility, and power supply constraints.Drone-based lighting systems have gained significant attention due to their flexibility and multi-angle illumination, but their operation time is limited by battery capacity, making it difficult to support long-duration shooting. The Airfly Tethered Drone Lighting Solution integrates tethered power supply technology with high-performance lighting equipment, providing a mobile, long-endurance, and multi-angle professional lighting system for various filming scenarios including movies, TV series, and variety shows.   Solution A: Rear-Mounted Professional Lighting System (Compatible with DJI M600 / Hexacopter Platforms) 2. Design Concept Adopts the design philosophy of “Tethered Ground Power Supply + Aerial Centralized Lighting”: · Rear-mounted centralized lighting: 12 light bars are installed at the rear of the drone to form a powerful backlight or main light source. · Heavy-load platform: Compatible with DJI M600 and other industrial-grade hexacopters with strong payload capacity. · Professional-grade illumination: Total luminous flux reaches 312,000 lumens, meeting the requirements of large-scale film shooting. 3. Key Advantages · High illumination intensity: 12 concentrated light bars delivering up to 312,000 lumens. · Excellent platform stability: Hexacopter design provides strong wind resistance, ideal for outdoor filming. · Professional application: Suitable for high-standard film productions, concerts, and large-scale events. 4. System Composition · Tethered Power Supply Unit: AF-G7 (750V) · Airborne Voltage Regulator: WF-750S50-4K × 2 · Lighting Bars: AF-L800 (50V) × 12 (rear-mounted) · Drone Platform: DJI M600 or equivalent industrial hexacopter   5. Application Scenarios · Large-scale nighttime film and TV shooting · Outdoor recording of variety shows · Aerial lighting for concerts and live events · City nightscape filming for promotional videos   Solution B: Front-Rear Balanced Economic Lighting System (Compatible with DJI M350 / Quadcopter Platforms) 2. Design Concept Adopts the philosophy of “Cost Optimization + Multi-Angle Illumination”: · Front-rear balanced lighting: The WF4 onboard power supply drives 4 light bars at the front and 4 at the rear, providing multi-directional and uniform lighting. · Optimized cost-performance ratio: Compatible with DJI M350 and other quadcopters, significantly reducing overall system cost. · Flexible illumination: The front-rear configuration achieves both facial and contour lighting effects. 3. Key Advantages · Cost-effective: The quadcopter platform and reduced light bar count lower system cost by approximately 33%. · Balanced illumination: Front and rear layout avoids harsh shadows and ensures even lighting. · Wide applicability: Suitable for small to medium film projects. · Low operating cost: Lighter total weight and lower power consumption. 4. System Composition · Tethered Power Supply Unit: AF-G7 (400V) · Airborne Voltage Regulator: A4 (M350 module) × 1 · Lighting Bars: AF-L800 (50V) × 8 (4 front + 4 rear) · Drone Platform: DJI M350 or equivalent industrial quadcopter   5. Application Scenarios · Medium and low-budget film and TV shooting · Nighttime short video or online film production · Commercial advertisement filming · Wedding and event aerial lighting   Comparative Analysis Comparison Criteria Solution A (Professional Rear-Mounted) Solution B (Economic Front-Rear Layout) Compatible Drone           DJI M600 / Hexacopter      DJI M350 / Quadcopter Light Bar Quantity 12 (rear-mounted) 8 (4 front + 4 rear) Total Luminous Flux 312,000 lumens 208,000 lumens System Cost Slightly higher (≈40–50% more) Cost-optimized Lighting Effect Concentrated high-intensity illumination Multi-angle uniform lighting Application Scenario Large-scale productions, concerts Medium-scale shooting, commercial use Endurance Continuous tethered power, unlimited duration Continuous tethered power, unlimited duration Lighting Flexibility 50–100 m adjustable range 20–50 m adjustable range 6. Technical Support and Service Assurance 6.1 Professional Technical Support · Customized lighting design for film and television projects · On-site commissioning and technical guidance · Emergency technical support during shooting 6.2 Training Services · Tethered drone lighting operation training · Film lighting technique workshops · Safety operation and maintenance training 6.3 After-Sales Service · 12-month warranty for core components · 24/7 technical consultation · Rapid on-site troubleshooting response 6.4 Customization Service · Customized light bar configuration based on shooting requirements · Special lighting solution design · Integration with other film production equipment   Summary The Airfly Tethered Drone Lighting Solution offers two configurations to meet diverse budgets and filming requirements: · Solution A targets large-scale productions and high-standard filming needs, delivering professional-grade illumination performance. · Solution B is designed for budget-sensitive projects, ensuring solid lighting quality while significantly reducing system cost. Both solutions benefit from tethered power technology, ensuring continuous operation without endurance limits, effectively solving the short-flight issue of traditional drone lighting.These systems provide the film and television industry with an innovative, efficient, and sustainable aerial lighting solution, adaptable to various project sizes and technical requirements.
  • Film & TV Lighting | Airfly Tethered System Empowers Night Filming at Dongyang Hengdian, Creating a 300,000-Lumen Lighti
    10-12 2025
    In night filming, stable, efficient, and continuous lighting is crucial to ensuring high-quality production. Recently, the Dongyang Hengdian Film and Television Base introduced 30 tethered drone lighting systems provided by Nanjing Airfly Chuangli Electronics Technology Co., Ltd. (“Airfly Tethered”), successfully achieving high-intensity, long-duration supplemental lighting for nighttime short drama shoots. This project has become an innovative model of integrating low-altitude economy with the film industry.   Figure 1: Diverse Lighting Product Line and Solutions 1. Project Background As the largest and most influential film and television production base in China, Dongyang Hengdian Film City undertakes numerous film, TV, and online short drama productions annually. Night filming demands high-performance lighting systems, yet traditional lighting equipment faces challenges such as complex wiring, limited mobility, and constrained power supply. To improve shooting efficiency and image quality, the production team deployed DJI M600 Pro drones equipped with Airfly Tethered’s independently developed tethered power and lighting systems, creating an innovative “airborne mobile lighting rig.” This approach effectively replaces traditional bulky crane lights, which often fail to provide sufficient low-altitude illumination. 2. Solution Each drone in the project is equipped with 12 L800 lighting units, covering an effective area of 30,000 square meters with a total illuminance reaching 300,000 lumens. The DJI M600 Pro, combined with the complete Airfly tethered system, includes: · G7 Tethered Box: Provides 750V high-voltage DC output and supports automatic retraction of 100-meter cables, supplying continuous power and signal transmission to the drone and mounted devices. · Two Ultra-Thin WF4 Onboard Power Modules: o One module converts the high-voltage DC from the tethered box into a stable 50V (12S) power supply, delivering up to 4,000W with over 97% efficiency, ensuring real-time stable voltage for the drone. o The second module directly supplies regulated power to 12×1,800W lighting units. This domestic first-of-its-kind solution ensures that if the ground power fails, the lights shut down immediately, safeguarding the drone’s battery voltage in emergency landings. · L800 High-Brightness Lighting Units: Each unit outputs an impressive 26,000 lumens, supports high-voltage direct drive, weighs only 230g, and can be connected in parallel to meet wide-area, high-intensity lighting requirements. Running three systems simultaneously creates a three-dimensional, multi-angle, shadow-free lighting network, effectively replacing traditional ground lights and greatly improving lighting flexibility and filming quality.   3. Technical Advantages · Extended Endurance: Powered via tethered cables, completely eliminating battery limitations, supporting continuous drone operations for several hours. · High Power Output: Capable of supporting heavy payloads and multiple high-intensity lighting units simultaneously. · Ease of Operation: One-button startup and automatic cable retraction; operators only need basic flight skills. · Safety and Reliability: Equipped with multiple protections including over-voltage, over-current, short circuit, and over-temperature, suitable for complex shooting environments. 4. Client Feedback The production team stated:"The Airfly tethered system not only solved the lighting challenges of night shoots but also enhanced the mobility and creative space of the entire crew. The combination of drones and tethered lighting allows us to capture more high-quality shots within limited time, representing a significant upgrade in film production technology." 5. About Airfly Tethered Nanjing Airfly Electronics Technology Co., Ltd. is a National High-Tech Enterprise dedicated to the R&D and manufacturing of tethered systems. The company's technical team continues to delve into the forefront of tethering technology, currently focusing on three major areas:   DJI FC100/M400 tethered cleaning systems, 300,000-lumen ultra-bright film and television lighting systems, and a new generation of lightweight onboard modules. In the field of onboard modules, the company's A4 model has successfully replaced imported Vicor chip solutions, addressing industry pain points such as long cycles and high costs associated with traditional modules. The WF6 model (6KW) is perfectly compatible with 750V ground power supply solutions. Both products have successfully bridged technological gaps in tethered onboard modules domestically and internationally, demonstrating Weize's independent R&D capabilities in core components. The company operates two brands, Kitefly and Airfly, offering products that include tethered power systems, onboard modules, winch systems, and lighting equipment. These are widely used in power inspection, emergency communication, fire safety and security, and film production. The products have been exported to over 80 countries and regions worldwide, serving more than 600 clients. As a core member of the "Star Alliance Low-Altitude Economy Club," the company continues to drive the deep integration of low-altitude economy and industry applications.
  • 24kW Split-Type Tethered Drone Ground Power Solution
    08-29 2025
    1. Background & Market Demand With the rapid growth of tethered drone applications in fields such as high-rise cleaning, aerial spraying, emergency communications, and aerial lighting, customers are demanding long-duration, high-power, and highly reliable tethered UAV power systems. Traditionally integrated tethered systems combine the ground power source and winch into a single cabinet, but this design faces bottlenecks such as: · Limited cooling capacity · Restricted power output · Complicated maintenance To overcome these challenges, Airfly Tethered (Nanjing) first proposed the split-type tethered UAV power solution in July 2022, and successfully built the first prototype. In August 2025, the concept was officially productized, bringing a new level of industrial application and market adoption. 2. Airfly Split-Type Tethered Drone Power System – Design Concept The solution adopts an innovative split architecture, separating the traditional integrated tether box into two independent functional units:   (1) Ground Power Unit · Converts external AC380V into DC1000/1500V high-voltage output · Independent cooling system for stable 40–60kW power delivery · Comprehensive protection mechanisms (over-voltage, under-voltage, over-current, short-circuit, over-temperature)   (2) Tethered Winch Unit · Integrated intelligent winch control system with 200–300m automatic cable management · Supports 25A high-current transmission for stable long-distance power delivery · Functions include torque adjustment, passive pay-out, and active retraction, ensuring drone stability during hovering and landing (3) Onboard Power Module (Model: WF-1000S60-24K) · Mounted on the UAV, converting DC1000V high-voltage into DC60V (14S) for onboard equipment · High efficiency ≥97%, lightweight design ≤9.5kg · Built-in safety protection for secure flight operations   3. Key Advantages & Technological Innovations · Cooling Performance: Independent design separates heat sources, eliminating thermal interference and enabling 40kW-class operation · Power Transmission: 200m tether cable supports 25A current for stable 24kW continuous output · Smart Control: Torque adjustment, automatic cable management, and tension control for enhanced UAV flight stability and safety · System Reliability: Split units reduce cabinet complexity, improving overall system reliability and ease of maintenance · Flexible Expansion: Supports both 1000V/1500V input and multiple output voltages (12S~24S), compatible with a wide range of drone platforms 4. System Components & Functions Ground Power Unit · Input: AC380V · Output: DC1000V, max 40kW · Features: High-efficiency conversion, independent cooling, intelligent protection · Installation: Fixed ground deployment Tethered Winch Unit · Cable Length: 200m (expandable) · Transmission Current: 25A · Reel-in Speed: ≥2m/s · Control: Torque adjustment + active retraction / passive pay-out · Portable design with handles for easy transport & deployment Onboard Power Module (WF-1000S60-24K) · Input: DC800–1000V · Output: DC60V / 400A, max 24kW · Features: High efficiency, compact size, intelligent protection · Installation: Drone-mounted 5. Application Scenarios · High-Rise Cleaning: Building maintenance, firefighting, industrial structure cleaning · Emergency Communication: Tethered drones carrying relay equipment to provide emergency coverage · Scientific Research: Atmospheric monitoring, meteorological studies, payload testing (EO/IR sensors, communication pods) · Public Safety & Disaster Relief: 24/7 surveillance, event monitoring, rescue missions 6. Technical Support & Service Guarantee · Complete system integration solutions and customization services · Professional technical team providing full-cycle support · Compliance with GB, IEC, EN safety and EMC standards · Remote diagnostics & firmware upgrades available   7. Conclusion Through its innovative split-type tethered drone system design, Airfly has successfully overcome the bottlenecks of cooling, high-power output, and system reliability faced by traditional integrated systems. This breakthrough enables: · 40kW-class continuous power supply · 200m long-distance high-current transmission · Significantly improved system maintainability and stability As a leading China tethered UAV supplier and power system manufacturer, Airfly provides safe, reliable, and efficient tethered drone solutions for industrial, emergency, and research applications worldwide.  
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