Nanjing Airfly Electronics Technology Co., Ltd. (Airfly Tethered) was established in June 2018. It is a globally leading full-link, all-scenario solution provider of tethered systems, always focusing on the applications and solutions of tethered scenarios.
We focus on the R&D, production, and sales of tethered drones and related products. Through the innovative “Tethered Supermarket” platform, we provide modular solutions for global customers. Customers can precisely select online:
1. Background & Market Demand
With the rapid growth of tethered drone applications in fields such as high-rise cleaning, aerial spraying, emergency communications, and aerial lighting, customers are demanding long-duration, high-power, and highly reliable tethered UAV power systems.
Traditionally integrated tethered systems combine the ground power source and winch into a single cabinet, but this design faces bottlenecks such as:
· Limited cooling capacity
· Restricted power output
· Complicated maintenance
To overcome these challenges, Airfly Tethered (Nanjing) first proposed the split-type tethered UAV power solution in July 2022, and successfully built the first prototype. In August 2025, the concept was officially productized, bringing a new level of industrial application and market adoption.
2. Airfly Split-Type Tethered Drone Power System – Design Concept
The solution adopts an innovative split architecture, separating the traditional integrated tether box into two independent functional units:
(1) Ground Power Unit
· Converts external AC380V into DC1000/1500V high-voltage output
· Independent cooling system for stable 40–60kW power delivery
· Comprehensive protection mechanisms (over-voltage, under-voltage, over-current, short-circuit, over-temperature)
(2) Tethered Winch Unit
· Integrated intelligent winch control system with 200–300m automatic cable management
· Supports 25A high-current transmission for stable long-distance power delivery
· Functions include torque adjustment, passive pay-out, and active retraction, ensuring drone stability during hovering and landing
(3) Onboard Power Module (Model: WF-1000S60-24K)
· Mounted on the UAV, converting DC1000V high-voltage into DC60V (14S) for onboard equipment
· High efficiency ≥97%, lightweight design ≤9.5kg
· Built-in safety protection for secure flight operations
3. Key Advantages & Technological Innovations
· Cooling Performance: Independent design separates heat sources, eliminating thermal interference and enabling 40kW-class operation
· Power Transmission: 200m tether cable supports 25A current for stable 24kW continuous output
· Smart Control: Torque adjustment, automatic cable management, and tension control for enhanced UAV flight stability and safety
· System Reliability: Split units reduce cabinet complexity, improving overall system reliability and ease of maintenance
· Flexible Expansion: Supports both 1000V/1500V input and multiple output voltages (12S~24S), compatible with a wide range of drone platforms
4. System Components & Functions
Ground Power Unit
· Input: AC380V
· Output: DC1000V, max 40kW
· Features: High-efficiency conversion, independent cooling, intelligent protection
· Installation: Fixed ground deployment
Tethered Winch Unit
· Cable Length: 200m (expandable)
· Transmission Current: 25A
· Reel-in Speed: ≥2m/s
· Control: Torque adjustment + active retraction / passive pay-out
· Portable design with handles for easy transport & deployment
Onboard Power Module (WF-1000S60-24K)
· Input: DC800–1000V
· Output: DC60V / 400A, max 24kW
· Features: High efficiency, compact size, intelligent protection
· Installation: Drone-mounted
5. Application Scenarios
· High-Rise Cleaning: Building maintenance, firefighting, industrial structure cleaning
· Emergency Communication: Tethered drones carrying relay equipment to provide emergency coverage
· Scientific Research: Atmospheric monitoring, meteorological studies, payload testing (EO/IR sensors, communication pods)
· Public Safety & Disaster Relief: 24/7 surveillance, event monitoring, rescue missions
6. Technical Support & Service Guarantee
· Complete system integration solutions and customization services
· Professional technical team providing full-cycle support
· Compliance with GB, IEC, EN safety and EMC standards
· Remote diagnostics & firmware upgrades available
7. Conclusion
Through its innovative split-type tethered drone system design, Airfly has successfully overcome the bottlenecks of cooling, high-power output, and system reliability faced by traditional integrated systems.
This breakthrough enables:
· 40kW-class continuous power supply
· 200m long-distance high-current transmission
· Significantly improved system maintainability and stability
As a leading China tethered UAV supplier and power system manufacturer, Airfly provides safe, reliable, and efficient tethered drone solutions for industrial, emergency, and research applications worldwide.
Building an Air-Space Information Bridge to Empower Emergency Response and Communication Coverage
Target Customers
· Core Clients: Major mobile network operators such as China Mobile, China Unicom, and China Telecom.
· Typical End Users:
o Emergency response agencies (fire departments, police, armed police units)
o Large-scale event organizers (concerts, sports events)
o Mining and energy enterprises
o Border patrol and scientific exploration teams
Pain Points
Signal “Islands” in Critical Scenarios:
· Communication Loss in Emergencies: Natural disasters (earthquakes, floods, wildfires, etc.) or accident sites often destroy ground-based telecom infrastructure, leading to large-scale communication blackouts, severely impacting rescue coordination and disaster reporting.
· Network Congestion at Large Events: In densely populated areas during concerts or sports events, existing base stations reach capacity, resulting in poor user experience (no signal, dropped calls, slow data).
· Signal Blind Spots in Remote Areas: In regions like deserts, mines, forests, mountains, or offshore islands where no public network exists, conventional communication tools fail, making operations, monitoring, and exploration extremely difficult.
· Signal Obstruction in Complex Terrain: Mountains, urban canyons, or skyscraper clusters obstruct signals, limiting wide-area coverage.
Limitations of Traditional Solutions:
· Slow Deployment & High Costs: Emergency communication vehicles or temporary base stations rely on road access and are time-consuming to deploy; fixed base stations in remote areas are costly and time-intensive.
· Limited Coverage: Ground-based stations are restricted by height and terrain, limiting signal penetration and coverage range.
· Short Endurance: Battery-powered drones typically last High-performance droneHigh-power ground-based tethered power boxLightweight, highly integrated airborne relay module5G base stations (for all three major operators)Military HF/VHF radiosPrivate mesh radiosPolice trunking systems (TeL)Civilian Mesh networksTraditional walkie-talkie repeatersRestores communication in disaster zonesEnhances coverage at large eventsEnables connectivity in remote regionsSupports 3D surveillance networksValidated in real-world operationsEstablishes a new benchmark in emergency and telecom support solutions
Target Customers
· Core Clients:
o High-rise façade cleaning companies
o Large-scale property management groups
o Equipment maintenance departments of power and chemical plants
· Strategic Clients:
o Municipal landmark building administrators
o Bridge maintenance authorities
o Wind turbine tower cleaning service providers
Industry Pain Points
Fatal Flaws of Traditional High-Altitude Cleaning:
· Severe Safety Risks:Rope-access “spider-men” cleaning has an annual accident rate exceeding 0.8%; in 2024 alone, 584 fatalities from high-altitude falls in China.
· Inefficient and Costly:Cleaning a 300-meter skyscraper typically requires a 30-person crew over 15 days, with labor accounting for over 65% of the total cost.
· Operational Restrictions:Work halts during bad weather; complex façades (curved glass, hollow structures) are hard to reach; high-risk zones in power/chemical plants restrict manual access.
· Environmental and Social Disruptions:Scaffolding blocks traffic; chemical cleaners pollute building surfaces and surrounding environment.
Limitations of Conventional Drone Cleaning:
· Payload Flight time Water pressure